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Another round of solve that 2002 Ford ZX2 Problem…..

Home Forums Stay Dirty Lounge Service and Repair Questions Answered Here Another round of solve that 2002 Ford ZX2 Problem…..

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  • #443651
    nsman06nsman06
    Participant

      Hey there folks

      As stated I am here once again with another ZX2 problem. This round involves a rattleing sound coming from the transmission whenever the clutch is engaged and a gear is selected. It almost sounds like a rock tumbling in the bottom of the transmission and can be heard from both outside and inside the car. Any ideas?

    Viewing 15 replies - 1 through 15 (of 20 total)
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    • #443652
      Trcustoms719Trcustoms719
      Participant

        Sounds like the throw out bearing is bad.
        If you are 100% sure it’s coming from the bell housing of the transmission (clutch/trow out bearing) then you’ll need to drop the tranny and replace the trow out bearing and clutch, make sure you have the flywheel machined if you do end up having to do it.
        good luck and keep us posted.

        #443653
        nsman06nsman06
        Participant

          Okay ya Ive heard that and possibly my clutch flywheel has a hot spot on it…. Does the flywheel also sound like it? Heck either way though it sounds like Im going to end up replacing the clutch either way.

          #443654
          EricTheCarGuy 1EricTheCarGuy
          Keymaster

            Either way it sounds like the transmission is going to have to come out so that you can have a look, my bets are on the throwout bearing.

            #443655
            dreamer2355dreamer2355
            Participant

              If the noise is only present when the clutch is depressed, then i agree with everyone else that you my have a throw out bearing issue.

              Keep us updated.

              #443656
              nsman06nsman06
              Participant

                Hey Eric would you recommend me use the 2002 ford focus clutch replacement video?

                #443657
                dreamer2355dreamer2355
                Participant

                  That would be an excellent video to view as its pretty much the same principle for that vehicle.

                  He also has the video in 4 parts on YouTube. Here is the link to part 1 –

                  http://www.youtube.com/user/EricTheCarG … eoUL347ce0

                  #443658
                  ytramytram
                  Participant

                    The only difference from the Focus to Escort will be the Escort has a cross member (for lack of a better word) from the front to just about under the drivers feet that also has mounts for the motor and tranny to keep from rocking forward or back.

                    #443659
                    nsman06nsman06
                    Participant

                      Quoted From ytram:

                      The only difference from the Focus to Escort will be the Escort has a cross member (for lack of a better word) from the front to just about under the drivers feet that also has mounts for the motor and tranny to keep from rocking forward or back.

                      Now does that mean the engine will be better supported and maybe i wont need that engine holder for the zx2 to do the clutch?

                      #443660
                      ytramytram
                      Participant

                        You will have to drop that cross member. 2 bolts up front, I believe 18 or 19 mm socket. 2 or possibly 3 bolts to the rear of it, and then your mounts bolts. Yes, you will need to support the motor. Check with a auto parts store, they may have one to rent.

                        #443661
                        nsman06nsman06
                        Participant

                          Okay sounds like a plan. Also something weird happened today… The sound of that throw out bearing that has been there for the past few days has now silenced out….. I dont know if that means this is the calm before the storm with it or what. Any ideas?

                          #443662
                          nsman06nsman06
                          Participant

                            UPDATE: sound came back randomly after I had ordered the parts for the car…. Ironic much? Anyways just figured I’d update the post and keep you folks up to date on the ford. And also when I do the shift linkage ill be sure to try and a post a how to for the ZX2s seeing as they differ a little bit from the ZX3’s/focus’s.

                            #443663
                            dreamer2355dreamer2355
                            Participant

                              We also have a link to Chilton’s online if you need to do some more research on the clutch replacement. Its located in the ‘How To’ section.

                              #443664
                              nsman06nsman06
                              Participant

                                Is this a free service?

                                #443665
                                dreamer2355dreamer2355
                                Participant

                                  Yes. Just find the thread in the ‘How To’ section. Chilton’s is ok, not brilliant but its better than nothing.

                                  #443666
                                  nsman06nsman06
                                  Participant

                                    Hey Dreamer where is the how to section.. Im kinda lost.

                                  Viewing 15 replies - 1 through 15 (of 20 total)
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