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Another round of solve that 2002 Ford ZX2 Problem…..

Home Forums Stay Dirty Lounge Service and Repair Questions Answered Here Another round of solve that 2002 Ford ZX2 Problem…..

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  • #443651
    nsman06nsman06
    Participant

      Hey there folks

      As stated I am here once again with another ZX2 problem. This round involves a rattleing sound coming from the transmission whenever the clutch is engaged and a gear is selected. It almost sounds like a rock tumbling in the bottom of the transmission and can be heard from both outside and inside the car. Any ideas?

    Viewing 5 replies - 16 through 20 (of 20 total)
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    • #443667
      MattMatt
      Participant
        #443668
        nsman06nsman06
        Participant

          One problem and that is that I am not a michigan resident….

          #443669
          nsman06nsman06
          Participant

            Never mind found a link that works!

            #443670
            nsman06nsman06
            Participant

              Okay so this for all the ZX2 folks out there. First off this is my first time doing a clutch job and let me tell you it is thoroughly kicking my butt! The transmission is next to impossible to drop with both CV axles in it. Even with the drivers side installed it is still very hard to drop it. So word to the wise take both CVs out before dropping the trans. Also the bolts are tight. I had a few that wouldnt come off with an impact wrench. Also another note is that the passenger side CV is actually 2 parts and it is very hard to separate them. So take that whole thing out as a unit if you are going to do the CVs. Also another note worthy of making is that the lower ball joints if they are original will SPLIT on you. However all is not lossed go to Napa and buy a 3/4inch boot and that will cover them. Just make sure to pack them full of grease. Umm so, so far that is the most advice I can give you. Oh and one last thing as usual parts are hard to get for these cars so anticipate around a week for the parts to show up depending on where you are vs where the parts are.

              So ill update this one more time once the car is driveable.
              -Nick

              #443671
              EricTheCarGuy 1EricTheCarGuy
              Keymaster

                Thanks for the update, it sounds very similar to the Focus clutch that I did a couple of months back. Keep us posted.

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