How To Replace A Clutch and Flywheel Mini Cooper S (R56)
This video shows you how to replace the clutch and flywheel on a Mini Cooper S (R56). This information will also apply to clutch replacement in general if you’re looking for some tips and tricks for that.
The engine and transmission have been removed from the vehicle in this video. Here is a video showing how to remove the engine and transmission. NOTE: You do not have to remove the engine and transmission to replace the clutch on this vehicle. However, for me, it did make things a lot easier. Given that I was also doing other work to the engine, it made sense for me to remove them.
Mini Cooper Engine Removal (R56/N14): https://youtu.be/338Wx0fOS3U
Also helpful, Mini Cooper S (R56) Front End Removal: https://youtu.be/2RfQsOwBZHk
Here is the clutch replacement in written form with torque specs: https://www.pelicanparts.com/techarticles/MINI_R56/137-TRANS-Clutch_Replacing/137-TRANS-Clutch_Replacing.htm
I had some help with editing on this one from Javan Hovind.
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Discussion about this video:
Parts
Detroit Tuned Clutch Kit: http://www.detroittuned.com/mini-cooper-s-clutch-super-kit-gen-2/
Just the clutch kit: https://www.pelicanparts.com/More_Info/21208607915.htm?pn=21-20-8-607-915-M262
Just the dual mass flywheel: https://www.oembimmerparts.com/Mini-Cooper-S-Dual-Mass-Flywheel-OEM-p/21207575069mc.htm
Transmission fluid (You’ll need 2 quarts): https://www.amazon.com/Pentosin-FFL4-Gear-Oil/dp/B0044ALUKQ
Rear Main Seal: https://new.minimania.com/part/G2NME8161/Mini-Cooper-Crankshaft-Rear-Main-Seal-Oem-Gen2-R55-r61
Tools
Engine Support/Holder: https://www.jbtoolsales.com/atd-tools-7477-engine-transverse-bar-w-arm-support#oid=1002_1
Timing Chain Tools (Includes flywheel holder): https://www.jbtoolsales.com/assenmacher-mc1400-mini-cooper-engine-alignment-tool-set#oid=1002_1
ETorx: https://www.jbtoolsales.com/lisle-26280-external-torx-bit-socket-set-10-piece-e6-to-e20#oid=1002_1
Torque Wrench: http://www.rakuten.com/prod/282405511.html
Torque Angle Gauge: https://www.jbtoolsales.com/otc-4554-torque-angle-gauge-1-2-drive#oid=1002_1
Long Breaker Bar: https://www.jbtoolsales.com/titan-tools-12047-breaker-bar-1-2-drive-30-long#oid=1002_1
Ingersoll Rand 3/8″ Impact: https://www.jbtoolsales.com/ingersoll-rand-w5132-k12-iqv20-3-8-drive-impactool-bl2022-kit#oid=1002_1
1/4” Milwaukee Driver: https://www.milwaukeetool.com/Products/Power-Tools/2453-22
Zep Brake Clean Sprayer: http://www.apmengineparts.com/829801.html
Zep Brake Cleaner 5 gallon: http://www.drillspot.com/products/643623/zep_r18935_brake_wash_solution
Honda Urea Grease: https://www.amazon.com/Genuine-Honda-08798-9002-Urea-Grease/dp/B00BFDFYKW/ref=sr_1_1?ie=UTF8&qid=1528392256&sr=8-1&keywords=honda+urea+grease
Related Videos:
How a Clutch Works:
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Other videos in Mini Series (Links posted when available)
Introducing The Mini Series: https://youtu.be/Ajsk8kgafXg
2007-2013 Mini Cooper S (R56) Battery Replacement: https://youtu.be/3WpqmJT_Wc0
R56 Mini Carpet and Interior Removal: https://youtu.be/powCgE9Tx50
Carpet and Seat Installation R56 Mini Cooper: https://youtu.be/19BDsW4J7UE
Mini Cooper S (R56) Front End Removal: https://youtu.be/2RfQsOwBZHk
Mini Cooper Oil Leak Repairs (R56/N14): https://youtu.be/7MWiOnZxURw
Mini N14 Timing Chain Replacement: https://youtu.be/VoPz9sEvYN4
Mini Cooper N14 Cylinder Head Removal:
Mini Rear Hatch Latch Repair:
Mini Cooper (R56) Parking Brake Cable Replacement:
ETCG FAQ Page: http://www.ericthecarguy.com/faq
ETCG
Video Title: How To Replace A Clutch and Flywheel Mini Cooper S (R56) -ETCG Video Description: This video shows you how to replace the clutch and flywheel on a Mini Cooper S (R56). This information will also apply to clutch replacement in general if you’re looking for some tips and tricks for that.Thumbnail: http://www.ericthecarguy.com/images/Youtube_Thumbs/june/2018/Mini_Cooper_R56_Clutch_Replacement.jpg